Benefits of Idle Management for Heavy Equipment
Eliminate engine hours
ROI in 30-100 idle hours
Extend asset and engine life
▼ Maintenance costs/hour
▼ Emissions, fuel, and waste
No more frozen engines.
Eliminate ALL unnecessary idle hours.
Fleet Availability Guaranteed
Always maintain optimal fleet readiness. Extreme cold or heat? ThermaStart has got you covered.
Extreme Weather Protection
The moment conditions drop below set limits:
1. A siren warns of imminent start.
2. Engine starts to restore conditions.
3. Vehicle returns to sleep in standby mode.
Applications
Trucks
Loaders
Excavators
Dozers
Adaptable to a range of vehicles and equipment.
ESG Meets ROI
By eliminating unnecessary idling, you not only save on fuel but also reduce maintenance costs and extend the longevity of your fleet.
That's progress towards your net-zero targets and a
testament to your commitment to sustainable mining.
Slash your operating costs, decrease your carbon footprint, and step into the future of efficient fleet management.
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ThermaStart Idle Management Features
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Easy to install and simple in design.
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Proven reliable in mining fleets.
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ECM is in full control of engine parameters.
We have performed installations with the OEMS on their equipment to their satisfaction.
Field Service Protection:
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Integrates level and pressure sensors to prevent running low on fuel, DEF, or hydraulic fluid
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Protects against battery drain year-round, enabling use of off-engine accessories like air conditioning without compromising starting reliability
Connectivity and Data Collection:
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WiFi and SIM card connectivity for data collection
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Tracks tendencies, alerts anomalies, and suggests parameter changes for increased gains
Optimal Engine Temperature:
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Eliminates cold-starts, maintaining optimal engine temperature
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Reduces wear and strain on components
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Protects turbos in hot weather with adequate cooldown time
Operator Comfort and Auxiliary Systems:
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Runs auxiliary systems like diesel-fired heaters or air conditioners with engine off
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Enhances operator comfort by keeping engine warm.
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Improves battery cold-weather performance and maintains charge.
Safety Features
Machine Lockout: Activated with the Operator Switch ON, preventing transmission engagement. Park break switch monitoring.
Adaptability: Equipped with various safety options for different machine makes and models.
Additional Safety Devices: Hood, level, and pressure switches can be added.
Dollars and Sense
ThermaStart Idle Management Specs (Off-Highway 24V)
Model:
TS-24xxx
Type
Engine Start/Stop Idle Management Controller
Enclosure
Formed 12 GA Mild Steel body and lid with Weather Tight Seal and Latch
Dimensions
8” W x 4” D x 10” H
Power
Input 24VDC, Output 24/12VDC
Wiring Harness
Multi-pin screw-on connector, Deutsch connectors for terminations
Thermal Sensors
Thermocouple ring terminals in stainless steel flex
Strobe Monitor
Weatherproof high-intensity LED
Warning Siren
Weatherproof, not to exceed 100 dB
Operating Temperature
-40°C to 50°C (-40°F to 122°F)
Installation
Per owner's manual
Controls
Scrollable interface for operating and standby parameters, password protected factory settings, field editable by factory certified technician.
Data Logging
Logs parameters every minute and every state change, stored on SD card
Warranty
1 year from Date of Purchase
Kit Components
TS CONTROL UNIT
OPERATOR SWITCH
SAFETY DOOR SWITCH
THROTTLE POSITION
SENSOR
AIR PRESSURE SENSOR
COMBO STROBE
AND SIREN
BLOCK / AMBIENT SENSORS
INSTALLATION WIRING
HARNESS
$20-60/hour
Cost of Engine / Engine Life in SMU Hours
$100-350/hour
Maintenance Contracts/ Engine Hour
$88-388/hour
Preventative Maintenance (250 Hours)
$45-$120/hour
Fuel Consumption
$1-10/engine hour
Cold-Weather & Idle Related Issues
$10/hour
Environment & Pollution (0.2t/hr X $50/tGHG)
$1-5/hour
Other Costs
$300-$1000/hour
Total Cost at Idle
Average Cost of Engine Hour at Idle
100t – 400t Haul Truck
Calculate your return of investment on idle reduction in mining fleets.
Hours in ThermaStart mode x Idle Cost/Engine Hour = Savings
ThermaStart helps improve the productivity rate of your assets considerably.
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Reduce idle time: Minimize engine idling and its associated costs
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Increase productivity: Improve asset and production efficiency
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Enhance asset utilization: Reduce downtime, increase asset life and residual value
